AIR COMPRESSORS, PIPING, VALVES & FITTINGS FOR INDUSTRY(20-21 JAN 2025)

Please call 012-588 2728

 email to pearl-otc@outlook.com

 

FACE-TO-FACE PUBLIC PROGRAM

AIR COMPRESSORS, PIPING, VALVES

& FITTINGS FOR INDUSTRY

Venue : Wyndham Grand Bangsar Kuala Lumpur Hotel      (SBL Khas / HRD Corp Claimable Course)

Date : 20 Jan 2025 (Mon) |  9am – 5pm      By IR. Dr. Jaya

21 Jan 2025 (Tue) |  9am – 5pm             .        .

 

 

COURSE OVERVIEW:

Compressed air is used widely throughout industry and is often considered the “fourth utility” (after electricity, water and gas) at many facilities. Almost every industrial plant, from a small machine shop to an immense pulp and paper mill have some type of compressed air system. In many cases, the compressed air system is so vital that the facility cannot operate without it. A properly managed compressed air system can save energy, reduce maintenance, decrease downtime, increase production throughput, and improve product quality.

 

Within industry, piping is a system used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid. Industrial process piping (and accompanying in-line components) can be manufactured from wood, glass, steel, aluminium, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of piping design.

 

Pressure tests are performed to ensure the safety, reliability, and leak tightness of pressure systems. A pressure test is required for a new pressure system before use or an existing pressure system after repair or alteration. There are two methods for pressure tests: hydrostatic and pneumatic.

 

COURSE OBJECTIVES

This training program is designed to provide an understanding of engineering related problems related to industry globally and a clear sense of what is required to effectively structure, establish measurements and solve problems. Participants will learn the goals and deliverables behind the solutions. Methodology as well as the most commonly used tools within each phase will be discussed. Participants will also learn how to support a problem solving initiative within their organization.

 

LEARNING OUTCOME:

On successful completion of this course, the participant should be able to:-

 

-       Understand the benefits and implications of engineering problem solving programa, and relate the concepts to the overall business mission and objectives.

-       Think about his/her organization as a collection of processes, with inputs that determine the output.

-       Recognize the engineering problem solving model used to improve processes.

-       Recognize the organizational factors that are necessary groundwork for a successful engineering problem solving program.

-       Integrate the engineering problem solving program effort with other process improvement initiatives.

-       Learn the various types of piping, valves etc, their functions and terminologies used;

-       Understand the design methodologies;

-       Understand the various maintenance methods; and

-       Understand their application in various industries.

 

WHO SHOULD ATTEND

Facilities engineers, maintenance engineers, design engineers, maintenance personnel etc.

 

METHODOLOGY

-       The latest educational methods and strategies will be utilized.

-       The course is designed to maximize delegate participation.

-       Questions and answers are encouraged throughout and at the daily wrap-up sessions. This gives participants the opportunity to discuss with others and the presenter their specific problems and appropriate solutions.

-       The course shall be conducted through lectures, case studies, group discussions and exercises to reinforce participant’s learning.

 

OUTLINE OF WORKSHOP

 

DAY 1

 

Performing Air Compressor Leak Test on Site

-         What test can be performed to detect a leak?

-        What is leak testing?

-        Why leak test is done?

-        How is leak detection done?

 

Air Compressor Performance Test

-        Actual Performance of Compressors at peak

-        Power Consumption (kw) and Capacity (M3/Hr)

-        Performance at specified Level

 

Air Compressor Flow Monitoring

-        Flow monitoring during Peak

-        Average of Flow after a week of Plant Monitoring

-        Actual Utilization over Performance of Compressor

-        Sequencing of Systems for Efficient Operations

 

Air Compressor Pressure Monitoring

-        Assessing Pressure Loss from Compressor to Dryer

-        Assessing Pressure Loss to Production Line

-        Assessing Pressure Loss at various Points of Plant

-        Pressure Loss Monitoring with the aim of Energy Consumption Reduction

 

Compressors and Auxiliary Equipment

-        Displacement and Dynamic Compressors

-        Other Types of Compressors

-        Treatment of Compressed Air

-        Control and Regulating Systems

 

Compressors and Auxiliary Equipment

-        Displacement and Dynamic Compressors

-        Other Types of Compressors

-        Treatment of Compressed Air

-         Control and Regulating Systems  

DAY 2

 

General Piping Design

-         Materials of construction

-         Design pressure

-         Sizing

-         Stress analysis

-         Flange, gaskets and bolting (fittings)

-         Materials

-         Pipe identification

-         Piping supports (fittings)

-         Testing and flushing

 

Metallic Piping Systems

-         General

-         Corrosion

-         Design pressure

-         Piping supports

-         Piping systems

-         Joining

-         Thermal expansion

-         Ductile iron

-         Carbon steel

-         Nickel and nickel alloys

-         Aluminium

-         Copper

 

Plastic Piping Systems

-         General

-         Polyvinyl chloride (PVC)

-         Polytetrafluoroethylene (PTFE)

-        Acrylonitrile-Butadiene-Styrene (ABS)

-         Chlorinated Polyvinyl Chloride CPVC)

-         Polyethylene (PE)

-         Polypropylene (PP)

-         Polyvinylidene Fluoride (PVDF)

 

Rubber and Elastomer Piping Systems

-         General

-         Design factors

-         Sizing

-         Piping support and burial

-         Fluoroelastomer

-         Isobutylene Isoprene

-         Acrylonitrile Butadiene

-         Polychloroprene

-         Natural rubber 

 

Valves

-         General

-         Valve types

-         Valve sizing and selection

-         Valve schedule

 

Ancillary Equipment

-         Flexible couplings (fittings)

-         Air and vacuum relief (fittings)

-         Drains (fittings)

-         Sample ports (fittings)

-         Pressure relief devices (fittings)

-         Backflow prevention

-         Static mixers

-         Expansion joints (fittings)

-         Piping insulation

-         Heat tracing

-         Corrosion protection

-         Cathodic protection

-         Isolation joints

-         Protective coatings

 

Corrosion Protection

-         Corrosion protection

-         Cathodic protection

-         Isolation joints

-         Protective coatings

 

** Certificate of attendance will be awarded for those who completed the course

 

ABOUT THE FACILITATOR

IR. DR. JAYA

He was a recipient of the Association of Overseas Technical Scholarships (AOTS) award on two occasions, awarded by the Ministry of Economy, Trade and Industry of Japan. Jaya was also a member of the working group to draw up the energy efficiency and energy conservation guidelines for pumps and compressors for Malaysian industries organized by the Institution of Engineers, Malaysia, Pusat Tenaga Malaysia, and the Ministry of Energy, Water and Communications (KTAK). He has also attended trade related negotiations etc. with MATRADE, foreign companies etc.

 

He is also

-         the immediate past Chairman of the Engineering Education Technical Division of The

Institution of Engineers, Malaysia

-         a member of the Education Committee of the Association of Consulting Engineers (ACEM)

-         a member of the Examination Bureau, The Institution of Engineers, Malaysia

-         a member, Accreditation Board, The Institution of Engineers, Malaysia

-         a member, Standing Committee on Qualifications & Admission, The Institution of

Engineers, Malaysia

-         a member, Industry Advisory Panel, The University of Nottingham (Malaysian Campus)

-         a member, Industry Advisory Panel, Universiti Tenaga Nasional

 

Professionally trained in mechanical engineering, he is positive and lively in his approach. He livens his audience by always providing interactive and energetic presentation of his material in a comprehensive and easy to use format of ideas that work. His participants describe him as very creative, fun and lively trainer who sets high standards.

 

He graduated from the University of Malaya, Leeds Polytechnic, UK and Universiti Putra Malaysia and holds a Degree in Mechanical Engineering and Masters in Engineering. His wide hands-on industrial experience has enable him to design and facilitate training courses.

 

Some of the companies he has trained includes, Tenaga Nasional Berhad, Bank Pembangunan, Ranhill, Ebara Pumps, Usaha Tegas Sdn.Bhd (Maxis), Infineon (M) Sdn. Bhd, Universiti Malaya, Universiti Teknologi Malaysia, Penang Port Sdn. Bhd. Cement Industries of Malaysia Berhad, Politeknik Mukah (Sarawak), Petlin Malaysia Sdn Bhd, Bintulu Port, Sime Austral, Perbadanan Putrajaya Holdings, Syarikat Air Johor etc.

 

Jaya is a Professional Engineer registered with the Board Of Engineers (BEM), Malaysia, member of the Association of Consulting Engineers, Malaysia (ACEM) and a Fellow of The Institution of Engineers, Malaysia (IEM).  

 

(SBL Khas / HRD Corp Claimable Course)

TRAINING FEE

2 days Face-to-Face Public Program

RM 2,407.00/pax

(excluded 8% SST)

Group Registration: Register 3 participants from the same organization, the 4th participant is FREE.
(Buy 3 Get 1 Free) if
Register before 13 Jan 2025. Please act fast to grab your favourite training program!

 

We hope you find it informative and interesting and we look forward to seeing you soon.

Please act fast to grab your favorite training program! Please call 012-588 2728

or email to pearl-otc@outlook.com

 

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Thanks 

Regards

Pearl


by "pearl@otcmarketing.com.my" <pearl@otcmarketing.com.my> - 10:40 - 6 Nov 2024