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Basic Engineering & Technical Knowledge For Troubleshooting Of Industrial Machine Circuit Faulty (16 - 17 Jun 2025)

Please call 012-588 2728

email to pearl-otc@outlook.com

 

PUBLIC PROGRAM

BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR

TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY

   Venue : Wyndham Grand Bangsar Kuala Lumpur Hotel                (SBL Khas / HRD Corp Claimable Course)

Date :   16 Jun 2025 (Mon)  |  9am – 5pm                            By Ismadi

                                                                                                          17 Jun 2025 (Tue)   |  9am – 5pm

      .    

 

OVERVIEW:

In manufacturing industry , most of the Industrial machine using electrical system, electronic system , electro-mechanical system and electro-pneumatic system to operate the machine and generates the desire output according to production required. To ensure an effectiveness of support service to production or manufacture department, the technicians and engineers shall have the basic knowledge to checking, verify and perform troubleshooting of Industrial machine faulty.

 

OTC Training Centre Sdn Bhd provides the Technical Training program to enhance Engineers and Technicians knowledge, skill and technique related to Industrial machine repair. Basic engineering and Technical Knowledge for Troubleshooting of Industrial Machine Circuit Faulty (2 Days program) contents:

 

a) Theory/Quiz - Basic knowledge for engineering system - electrical, electronic and electro- mechanical  system.

b) Theory/Quiz-  Basic block diagram of electrical machine  

c) Theory/Quiz - Basic wiring diagram of electrical system single & 3 phase

d) Theory/Quiz - Basic component specification and Circuit function - Power Devices, Sensor , Control Devices and Output Devices

e) Safety Guide - Safety Precaution & Guideline for Troubleshooting of Electrical machine

f) Practical 1 - Application of Multimeters – Testing components and measurement technique.

g) Practical 2- Testing, generate test point and measurement technique

h) Practical 3- Perform electrical wiring and measurement technique of current and voltage.

i) Practical 3- Circuit analysis - Electrical machine common problems, testing and verification technique.

j) Practical 4- Wiring , Testing and Verification status of Electrical machine assembly:

AC Supply  / AC Filter / Switching Mode Power Supply / DC Motor

AC Supply / Solid state Relay / Battery / AC Bulb  

AC Supply / Inverter Motor /  AC Motor

k) Practical 5 - Electrical Component Testing and Verification Technique.

AC Filter / Switching Power Supply/ Main Circuit Breaker / ELCB

Magnetic Contactor / AC Relay /AC Valve/AC Motor / DC Motor / Heater

Electronic components – Fuse / Passive component/ diodes / Transistors         

 

WHO MUST ATTEND:

Basic Engineering and Technical Knowledge for Troubleshooting of Industrial Machine Circuit Faulty suitable for engineers and technicians working at:

Equipment Repair Centre

Maintenance Department

Production Department

Service department

University / college

Equipment Supplier

Telecommunication Industry

Healthcare Industry

 

OUTLINE OF WORKSHOP

1. Introduction to Basic Engineering & Technical knowledge for Troubleshooting of Industrial machine circuit faulty

Self  rate skill & knowledge for troubleshooting of industrial machine

List down common machine problem in your area / production

 

2. Basic knowledge for engineering system

Electrical  system

Electronic system

Electro mechanical system

Electro pneumatic system

 

3. Understanding Basic block diagram of industrial machine

Basic design of electrical machine

Generates basic block diagram of

Machine with Single Phase Motor

Machine with 3 Phase Motor

Machine with Heater Assembly

 

 

4. Basic wiring diagram of industrial machine

a) Single phase system

b) 3 phase – Star wiring

c) 3 phase – delta wiring

d) PLC System / Ladder Diagram

 

5. Basic Components / devices Identification, specification  and basic function .

a) Power  Section

Single Phase AC Supply / 3 Phase AC Supply

Main Circuit Breaker / ELCB ( RCC)

Switch Mode Power Supply (SMPS)

Battery Assembly/ UPS

b) Sensors

c) Control Section

Micro controller (PIC)

PLC System

Inverter Motor Controller

Relay/ Solid state relay

d) Output Section

Single Phase AC Motor

3 Phase AC Motor

Heater Assembly

 

 

    

6. Practical 1

Generate test point and measurement technique based on Wiring Diagram A

a) Generate test point for voltage measurement

b) Identify High Pin (Red Probe) and Low Pin (Black Probe) for each measurement.

 

7. Safety Precaution & Guideline for Troubleshooting of industrial machine

 

8. Practical 2

 Application of Test equipment

a) Digital Multimeter

Continuity Test / Resistance Test / Short & Open Test

Capacitance Test / Diode Test

Measurement Voltage

 

9. Practical 3

Perform Electrical wiring and measurement technique based on Electrical Diagram B

a) Measurement of voltage & data collection

b) Measurement of current & data collection

 

10. Practical 4

Industrial machine Common Problems and Component faults.

a) Single Phase with 7 AC Motors

b) AC DC Power Supply

c) Micro controller not function

d) Inverter Motor not function

e) Heater Assembly not function

 

11. Practical 5

Wiring , Testing and  Verification circuit function of Industrial machine  System

a) Project 1

 AC Supply /AC Filter / Switching Power Supply /DC Motor

b) Project 2

AC Supply / Solid state Relay / Switch  / Battery /AC Bulb

c) Project 3

AC Supply / AC Filter /Inverter Motor /  AC Motor

 

12. Practical 6

Electrical Component Testing and Verification Technique.

a) Main Circuit Breaker / ELCB

b) Magnetic Contactor / AC Relay/ Basic Controller

c) AC Filter / AC Motor / Stepper Motor

d) Electronic components

 

13. Reference

 

 

** Certificate of attendance will be awarded for those who completed the course

ABOUT THE FACILITATOR  

Ismadi

Professional Technology - Electrical & Electronic Technology

 

Qualification / Membership and Professional Certification

Bachelor Science In Electrical & Electronic Engineering , SPU USA.

CGPA :3.67

Certificate in Electronic Industry IKM Petaling jaya

Trainer Certificate IV –Training and Assessment ,TAFE , South Australia.

PSMB Malaysia - Registered Trainer no: 2295

Malaysia Board of Technologies – Technology Specialist (P.Tech-EE)

Member of Biomedical Engineering Association Malaysia (BEAM).

Member of National Association of Testing Authority (NATA) Australia – Pipette & Balance Calibration ISO17025.

 

Industrial Advisor Panel Experiences

Technical Advisory Commitee for KKTM Petaling Jaya – 2011 for HND Electronic Engineering Sllabus

Technical Advisory Commitee for KKTM Ledang – 2015 for Diploma Biomedical Instrumentation Engineering Sllabus

Technical Advisory Commitee for National Occupation Skill Standard (NOSS) Malaysia for Biomedical Equipment Maintenance -2018

Technical Working Commitee –Teaching Factory Program Degree in Medical Electronic UniKL BMI-Radibems Sdn Bhd – 2018 until Present

a. Development module for teaching factory program – Biomedical Equipment Troubleshooting Technique - sem5 &sem7

b. Industrial Mentor appreciation 2020

Technical Working Commitee –Industry On Campus for Degree Program in Medical Electronic Politeknik Shah Alam – 2019 until Present

a. Development module for Industrial On Campus - Biomedical Equipment Troubleshooting Technique - sem5 &sem7

 

Training Certification

Trainer Program by Training and Assesment Further Education (TAFE), South Australia.

Pipette and Balance Calibration by Flinders Medical Centre Australia.

Manufacturer Training by New Tech Medical Pte Ltd on Patient Monitors,ECG and Ultrasound.

Biomedical Equipment training by ECRI Malaysia and Flinders Biomedical (FBE)Australia on Surgical Laser and Patient Monitor .

Facilatating Learning Program by Corporate Learning Centre

Certificate appreciation for Latihan Tenaga Pengajar KKTM Ledang by Radibems Sdn Bhd

Biomedical Equipment Maintenance Practice Module 2 by Hospitage (M) Sdn Bhd / Eastwood Park UK.

High Precision Balance Calibration by Radibems Sdn Bhd

NATA Signatory Training for Pipette Calibration by Flinders Medical Centre / Government South Australia.

Training on Electrical Safety Analyser Brand: Fluke and Metron by Bell Comm Technology Sdn Bhd

Training on Electrical Safety analyser Brand: Rigel by Rigel Medical UK / Advance Pact Sdn Bhd

Manufacturer Training on Board Testing –ABI Testing 8 by Tek Mark Sdn Bhd

Certificate appreciation as “Industrial Mentor” from Politeknik Shah Alam

Certificate appreciation as “Industrial Mentor” from Unikl BMI Gombak

  

(SBL Khas / HRD Corp Claimable Course)

TRAINING FEE

2 days Face-to-Face Public Program

RM 2,407.00/pax

(excluded 8% SST)

Group Registration: Register 3 participants from the same organization, the 4th participant is FREE.
(Buy 3 Get 1 Free) if
Register before  5 Jun 2025. Please act fast to grab your favourite training program!

  

We hope you find it informative and interesting and we look forward to seeing you soon.

Please act fast to grab your favorite training program! Please call 012-588 2728

or email to pearl-otc@outlook.com

 

Do forward this email to all your friends and colleagues who might be interested to attend these programs

 

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Thanks 

Regards

Pearl


by "sump@otcmsb.com.my" <sump@otcmsb.com.my> - 03:29 - 13 May 2025