in

Please call 012-588 2728

 email to pearl-otc@outlook.com

FACE-TO-FACE PUBLIC PROGRAM

POKA YOKE - YOUR ULTIMATE TOOL

FOR ZERO MISTAKES AND ZERO ERRORS

Venue : Wyndham Grand Bangsar Kuala Lumpur Hotel      (SBL Khas / HRD Corp Claimable Course)

Date : 16 Dec 2024 (Mon) |  9am – 5pm                By Bala

17 Dec 2024 (Tue)  |  9am – 5pm                 .

SYNOPSIS:

Mistakes and errors are becoming the talk of every day when something goes wrong. Industries, this elevates to high level as the number of people and number of machines are in large number. Most of the times when mistakes and errors happen, the training and awareness levels are blamed and immediate attention given to training and awareness. however this two only last for a few weeks and the scenario returns back.

In reality, training and awareness cannot eliminate mistakes and errors. This are just temporary actions that will contain problems from spreading. Training and awareness building are just like tonic drink " livita "and will last only fora short period. Therefore hoping on this two will never solve the issue of mistakes and errors.

In 1963, a Japanese statistical engineer by the name of Mr. Shigeo Shingo, proved that :

· People will makemistakes

· People can make mistakes

· Mistakes and errors are un-avoidable

In his study, he found, in-order to eliminate mistakes and errors, one should look for the potential that caused the mistake or error. By eliminating the potential we can prevent mistakes and errors from making. every mistake or error has one or many potentials that are waiting to happen. As long as this are not eliminated, the mistakes and errors are doomed to happen.

Mr. Shigeo Shingo devised a method to eliminate the potential which he named as 'Poka Yoke' that translates to" eliminate unintentional mistakes". This concept spread world wide as a formidable tool for eliminating mistakes and errors. Poka Yoke becoming a well known mistake proofing tool in all manufacturing industries.

OBJECTIVE OF PROGRAM :

Show participants

-      Why people make mistakes.

-      Why errors happen in machine operation.

-      How to find out the potential that lead to making mistakes.

-      How to establish the objectives of Poka Yoke.

-      How to select the techniques.

-      How to apply the detection tools.

-      How use the Poka Yoke flow chart.

OUTCOME OF THE PROGRAM :

Participants will know and understand

-      How to determine the potential.

-      How to select the objective

-      How to determine the technique.

-      How to apply the detection methods.

-      Practically apply the Poka Yoke flow chart

TARGET GROUP :

All Managers, Engineers, Supervisors, Technicians of Manufacturing Group.

OUTLINE OF WORKSHOP

** Certificate of attendance will be awarded for those who completed the course

ABOUT THE FACILITATOR

MR. BALA

Mr. Bala is a training consultant with over 18 years of experience in manufacturing and 23 years in training. Mr. Bala began his career in the Equipment Maintenance function in Motorola Malaysia and grew steadily to become an Equipment Engineer. He later took on a position as Section Head for a Production Unit which he ran for several years. He moved on to Thomson Audio Electronics in Muar as a Production Manager in 1991 where he spent 2 years. Subsequently, he assumed a position as Production Manager and then as a Training and Education Manager at Samsung Electron   Devices, Seremban till 1995 and then became a full-time trainer in July 1995.

Mr. Bala specializes in Equipment Maintenance, Manufacturing and Training. since becoming a manufacturing trainer, he has conducted more than 700 training sessions covering more than 14,000 participants both in-house and public programs in last 23 years.  He currently is one of the most prominent maintenance consultants for theoretical and subject matter expertise. He also specializes on TPM and have conducted numerous in-house trainings for the above topic.  He is one of the most prominent trainer and consultant for RCM training and consultation.  

His vast experience both hands-on and conceptual training makes him a valuable resource person for maintenance Development in the Manufacturing and service sector. He was also invited to speak in Universities and in Maintenance Seminar’s and also trains hospital maintenance staff.  

(SBL Khas / HRD Corp Claimable Course)

We hope you find it informative and interesting and we look forward to seeing you soon.

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Regards

Pearl

OTC Training Centre Sdn Bhd