IPC WHMA 620: WIRE HARNESS TRAINING ( 2 Days INHOUSE Program)

IPC WHMA 620: WIRE HARNESS TRAINING

(IPC/WHMA-A-620, Requirements and Acceptance for Cable and Wire Harness Assemblies)

This program can be specially tailored and customized to meet your training objectives

Kindly find above attached for the full brochure for this program

We hope you find it informative and interesting, and we look forward to seeing you soon

(SBL Khas / HRD CORP Claimable Course)

2 Days In-House Program                             By Gobalan

 

INTRODUCTION:

This IPC WHMA 620 Program is a 2 day training that will provide the participants with knowledge and skills required in understanding all aspects of IPC WHMA 620 standards including product classifications, components and solderability accept / reject criteria, defects categories and etc.  It gives the participants the knowledge and competence required to negotiate better with customers in line with IPC and ISO 9000 series standard requirements.

 

PROGRAM OBJECTIVE:

After the 2 days training, participants shall enhance knowledge and skills in the following fields:

  •  IPC WHMA 620 terminologies, terms, and definitions.
  •  IPC standards and it’s requirements
  •  Form, Fit and Function of the product quality standard.
  • Accept and Reject criteria of electronic components and solderability in wire soldering and interconnects including wire harness.
  • Educate production technicians in proper basic cut/strip/crimp/insert connector methodology and inspections criteria.
  • To ensure technicians understand IPC standard class 1, 2 and 3 requirements. Focus will be more on Class 2 built product requirement.
  • To equip production technicians to gear up to the “IPC620 Industrial Standard” and prepare them for in-house and on-site jobs.
  • Competency in IPC WHMA 620 and great negotiating skills with customer on return goods criteria
  • Know all applicable documents as per IPC WHMA 620.
  • Production technicians to achieve a certificate of competency in IPC WHMA 620 at end of training.

 

WHO SHOULD ATTEND:

Production and Process Technicians

 

TRANING METHODOLOGY:

Participants will be involved in 60% lectures and 40% group and team discussions with exercises and selected video clips for skills enhancement.

There will be line tour and audit on process WHMA 620 for continuous improvements (optional)

 

Outline Of Workshop

Day 1: 9.00am to 5.00pm

  • Pre test assessment
  • Introduction to IPC WHMA 620
  • Introduction to Standards
  • 4W1H
  • IPC 620 requirement
  • 3Fs: Form, Fit and Function
  • Form: Components shape, size, value and body conditions
  • Fit: Placement accuracy
  • Function: Electrical characteristics, working condition and defects
  • Product classifications
    • Class 1: Stand alone
    • Class 2: System control
    • Class 3: Costly and Life at stake
  • IPC 620 workmanship standards: Manual guided summary study
  • Reject and Acceptance criteria: Wires, Hardware, Crimping, Soldering and others
  • Handling wire harness and electronic assemblies
  • Hardware classifications
  • Basic wires: Insulation, conductor, tinning
  • Power cords: Wire colour codes
  • Wire preparation: Single core, Multicore and Coaxial wire and cables
  • Crimping techniques: Single core and Multicore wires
  • Accept reject criteria.
  • Coaxial connector: Assemble, Inspection and Testing
  • Basic soldering techniques - Wire and Connectors
  • Solder quality and its standards
  • Terminal connections
  • Through hole technology
  • Chip components soldering
  • Components damages and Samples

Day 1: 9.00am to 5.00pm

  • Revision: Day 1 lessons
  • Discrete wirings: Single core and Muliticore
  • Wire dressings and arrangement
  • High voltages
  • Safety: Wire harness products
  • Job risk analysis
  • Soldering practical exercises: Score sheet assessment with soldering instructions and evaluation. Practice 3 trial attempts. Trainer check, give score and provide constructive feedback on quality of soldering done.

o   Practice 1: Wires - Preparation, Tinning, Soldering

o   Practice 2: Coaxial cable preparation, Inspection and Testing

o   Practice 3: PTH components de-soldering and soldering

o   Practice 4: Chip components de-soldering and soldering

o   Practice 5: RF components de-soldering and soldering

o   Practice 6: Wires and Slugs Crimping and Sleeving

o   Overall feedback and assessment summary.

  • 2 days training summary
  • Post test assessment
  • Pre and Post test review and scores.
  • Training evaluation

 

Tools and Training Accessories Required: Arranged by client company

  • Soldering rework station: Complete set up for soldering practice
  • Crimping tools
  • Wires: Single core and Multicore
  • RF coaxial cable (TV aerial signal coaxial cable head: Male and Female)
  • Slugs – Assorted size
  • PCB blank for soldering components and wires
  • PTH components: Electrolytic capacitor, Resistor, Chip components
  • Wires 1 feet long assorted colours – quantity 5 each for each trainee.
  • Nylon lacing cord: 1 roll

 

ABOUT THE FACILITATOR

Gobalan Senthivel is a Professional HRM, Training and Development consultant. Worked and trained 22 years in the Royal Malaysian Air Force, 4 years in OEM industry and 24 years in EMS industry, as a Technical / Soft skills Manager, Trainer, Facilitator and Corporate Consultant.

A Radar Engineering graduate, trained from No 1, Radio School, RAF Locking in UK. Post graduate studies in Advanced Radio Communication and Radar Systems Electronics at RAAF Laverton, Australia, Post graduate placement training in Airfield Radar System and Technology at NEC and Toshiba, Japan.

Master’s degree holder in Business Administration from Lincoln School of Business, USA and Diploma in Training and Development from Leicester University, UK. Experiences cover great deal in training military personnel in Technical skills. OEM and EMS industry people in Product based skills, Soft skills, Supervisory, Management, Talent, and Leadership skills.

Royal Malaysian Air Force and Royal Australian Air Forces was a chief engineer involved in Defence Radar Equipment installations, Commissioning, Repair and Maintenance. In addition, was involved in repair and maintenance of Airfield Instrument Landing systems in Butterworth, Kuantan, and Labuan air bases. Highly knowledgeable in Electronics and Digital technology, Circuitry and Troubleshooting – 1st, 2nd and 3rd line servicing and equipment maintenance.

Worked as Regional Technical Training Manager, Asia for an EMS/MNC company for more than 10 years. During this period was assigned as a Project Leader and Technical Training Manager to set up China Resource Centre in Guangzhou and India Resource Centre in Pune. It’s a SMT machineries resource and training centre established for fresh engineering graduate’s development training in Process, Equipment and Manufacturing engineers handling high-end electronic motherboards and hub switches.

Trainings and Development works cover great deal in China, India, Japan, Singapore, Vietnam, Korea, and Malaysia involving Manufacturing Process and Machineries improvement works in Total Productive Maintenance (TPM), Total Preventive Maintenance (TPM), Total Predictive Maintenance (TPM), Total Quality Management (TQM), ESD Control, IPC concepts and methodology. Familiar and provide consultancy for CSR/EICC/RBA for local and multi-national companies in Penang, Kedah, India, Vietnam, and China.

All Technical and Soft skills training are very interactive with real cases of industry examples based on multi culture compositions and business models in Asia.

Well verse with Technical report writing techniques, QC tools and documentation processes for the engineering team and project managers. The classes are full of real case samples and case studies from personal, military and industry life experiences that make the learning very practical, beneficial, and lively with lot of interactions and mind registering moments. Participants really enjoy his training sessions where great scholarship, great leadership and great character are systematically demonstrated and seeded.

Assets are in sharing and branding his combined 40 over years of Military, OEM, EMS and MNC industries experience to make the learning interesting and lively with lots of take away for the participants.

  1. MBA (Lincoln School of Business, USA)
  2. Diploma in Training & Development (Leicester, UK)
  3. City and Guilds Certificate in Telecommunication
  4. TTT Certified (HRDC/RAAF/USA Accredited)
  5. Electronic and Radar Engineering Fitter (RAF Locking, Western Supermare, UK)
  6. Airfield Instrument Landing System (Western Super Mare, UK / Tokyo, Japan)
  7. Higher Diploma Digital Electronics (RAAF Laverton, Melbourne, Australia)
  8. Post Graduate ASR/RDPS (NEC/Toshiba, Japan)
  9. HRM Trainer, Facilitator and Consultant
  10. ISO 9001 – 2015 Trainer
  11. ISO 14001 – Trainer
  12. ISO 45001 Trainer
  13. Corporate Social Responsibility (CSR) Trainer and Facilitator
  14. EICC1 and EICC2 Trainer, Facilitator and Consultant
  15. RBA 7.1 and VAP Audit Trainer, Facilitator and Consultant
  16. PPA/PPS (Ministry of Defence)

Certifications and Experiences:

  1. Qualified with 50 years of Technical and in those 30 years of HRM/T&D experiences and hands on exposure in the Royal Malaysian Air Force and EMS industries, respectively.
  2. Certified and 2 years as Project consultant in HR Management and Human Capital Development, Shenzhen
  3. Qualified and worked 2 years as HR Project Manager, Jabil Vietnam.
  4. Qualified as Technical Training Manager with 20 years working experience in EMS industries in Asian plants.
  5. Certified Train-The-Trainer from Royal Malaysian Air Force.
  6. Certified and Accredited TTT trainer from USA.
  7. Certified Exempt and Approved Trainer from HRDF Malaysia.
  8. ERT Team Practitioner – First Aid, Fire Fighting and Chemical Spillage
  9. Certified in ANSI ESD S2020 Technical Trainer, 3M, Penang.(The National Association of Radio and Telecommunication of Engineers – N.A.R.T.E).
  10. Certified Trainer in Project Management (PM)
  11. SCM (Supply Chain Management) program - Trainer and Facilitator for MBA corporate students.
  12. Forklift and Stacker Certified Trainer
  13. Overhead Crane Servicing and Maintenance
  14. Certified IPC 610 Trainer from Hong Kong Productivity Council, HK.
  15. Qualified with 25 years of experience in in IPC 7711, Solder Rework and Repair
  16. Qualified with 25 years of experience in IPC 7721, Solder Rework, Repair and Modifications
  17. Effective Training Evaluation Certification from MITD, HRDF in collaboration with TAFE College, Australia.
  18. Experience in teaching SCM for MBA program.
  19. SMT Machines Maintenance and Management
  20. Experience and Specialized in TPM and PM machines maintenance and troubleshooting
  21. Experience in NPI and New Technology transfer products – Design, Process and Products standards.
  22. Experienced in Automotive industry – Car audio products - Ford, Mazda and Sanyo – APQP/VDA
  23. Measurement System Analysis (MSA) – Calibrations, GR&R and MOST
  24. Airfield Instrument Landing Systems: Installation, Maintenance and Troubleshooting
  25. Air Defence Radars: Installation, Commissioning, Maintenance and Troubleshooting
  26. Trained in Airfield Radar Systems LV, MV and HV power source and supply
  27. City and Guilds – Telecommunications
  28. Experience in Commercial Mains (Electricity) Power Supply maintenance.
  29. Experience in Training and Certifying warehouse Forklift and Stacker vehicle drivers in Jabil Circuits.
  30. Certified in HR Management and Human Capital Development
  31. Qualified in CSR/EICC/RBA Code of Conducts Compliance - Version RBA7.0
  32. RBA Auditor and Risk Assessment Trainer – Version 7.1
  33. SA8000 – Social Accountability - Facilitator
  34. ISO9000 – Quality Management System – Facilitator and Trainer
  35. ISO9001 - Standard to demonstrate the ability to consistently provide products and services that meet customer and regulatory requirements.- IQA Auditor
  36. TL 9000 – Quality Management System – Information and Communications Technology (ICT)
  37. ISO 14001-2015 Environmental Management System Trainer
  38. EHS-ISO18001 / ISO45001 Health and Safety Trainer
  39. OSHA - Occupational Safety and Health (Amendment) Act 2022 (ACT A1648)
  40. Facilitator - Domestic and Board of Enquiry for Industries
  41. Employment contracts and Labour Law
  42. Certified Fitter in Radar Engineering, RAF Locking, UK
  43. Certified Facilitator in Interactive Management from DDI.

We hope you find it informative and interesting, and we look

forward to seeing you soon.

 

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Regards

Pearl

OTC Training Centre Sdn Bhd

 


by "pearl@otcmarketing.com.my" <pearl@otcmarketing.com.my> - 09:36 - 7 Nov 2024