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LAST CALL !!! Basic Engineering & Technical Knowledge For Troubleshooting Of Industrial Machine Circuit Faulty (16 & 17 July 2025)

Please call 012-588 2728

email to pearl-otc@outlook.com

PUBLIC PROGRAM

BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR

TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY

Venue : AC Hotel by Marriott, Penang        (SBL Khas / HRD Corp Claimable Course)

                     Date :  16 July  2025 (Wed) |  9am – 5pm                                 By Ambrose

             17 July  2025 (Thu)  |  9am – 5pm                              .      .

OVERVIEW:

In manufacturing industry , most of the Industrial machine using electrical system, electronic system , electro-mechanical system and electro-pneumatic system to operate the machine and generates the desire output according to production required. To ensure an effectiveness of support service to production or manufacture department, the technicians and engineers shall have the basic knowledge to checking, verify and perform troubleshooting of Industrial machine faulty.

OTC Training Centre Sdn Bhd provides the Technical Training program to enhance Engineers and Technicians knowledge, skill and technique related to Industrial machine repair. Basic engineering and Technical Knowledge for Troubleshooting of Industrial Machine Circuit Faulty (2 Days program) contents:

a) Theory/Quiz - Basic knowledge for engineering system - electrical, electronic and electro- mechanical  system.

b) Theory/Quiz-  Basic block diagram of electrical machine  

c) Theory/Quiz - Basic wiring diagram of electrical system single & 3 phase

d) Theory/Quiz - Basic component specification and Circuit function - Power Devices, Sensor , Control Devices and Output Devices

e) Safety Guide - Safety Precaution & Guideline for Troubleshooting of Electrical machine

f) Practical 1 - Application of Multimeters – Testing components and measurement technique.

g) Practical 2- Testing, generate test point and measurement technique

h) Practical 3- Perform electrical wiring and measurement technique of current and voltage.

i) Practical 3- Circuit analysis - Electrical machine common problems, testing and verification technique.

j) Practical 4- Wiring , Testing and Verification status of Electrical machine assembly:

AC Supply  / AC Filter / Switching Mode Power Supply / DC Motor

AC Supply / Solid state Relay / Battery / AC Bulb  

AC Supply / Inverter Motor /  AC Motor

k) Practical 5 - Electrical Component Testing and Verification Technique.

AC Filter / Switching Power Supply/ Main Circuit Breaker / ELCB

Magnetic Contactor / AC Relay /AC Valve/AC Motor / DC Motor / Heater

Electronic components – Fuse / Passive component/ diodes / Transistors  

       

WHO MUST ATTEND:

Basic Engineering and Technical Knowledge for Troubleshooting of Industrial Machine Circuit Faulty suitable for engineers and technicians working at:

Equipment Repair Centre

Maintenance Department

Production Department

Service department

University / college

Equipment Supplier

Telecommunication Industry

Healthcare Industry

 

OUTLINE OF WORKSHOP

1. Introduction to Basic Engineering & Technical knowledge for Troubleshooting of Industrial machine circuit faulty

Self  rate skill & knowledge for troubleshooting of industrial machine

List down common machine problem in your area / production

2. Basic knowledge for engineering system

Electrical  system

Electronic system

Electro mechanical system

Electro pneumatic system

3. Understanding Basic block diagram of industrial machine

Basic design of electrical machine

Generates basic block diagram of

Machine with Single Phase Motor

Machine with 3 Phase Motor

Machine with Heater Assembly

4. Basic wiring diagram of industrial machine

a) Single phase system

b) 3 phase – Star wiring

c) 3 phase – delta wiring

d) PLC System / Ladder Diagram

5. Basic Components / devices Identification, specification  and basic function .

a) Power  Section

Single Phase AC Supply / 3 Phase AC Supply

Main Circuit Breaker / ELCB ( RCC)

Switch Mode Power Supply (SMPS)

Battery Assembly/ UPS

b) Sensors

c) Control Section

Micro controller (PIC)

PLC System

Inverter Motor Controller

Relay/ Solid state relay

d) Output Section

Single Phase AC Motor

3 Phase AC Motor

Heater Assembly

    

6. Practical 1

Generate test point and measurement technique based on Wiring Diagram A

a) Generate test point for voltage measurement

b) Identify High Pin (Red Probe) and Low Pin (Black Probe) for each measurement.

7. Safety Precaution & Guideline for Troubleshooting of industrial machine

8. Practical 2

 Application of Test equipment

a) Digital Multimeter

Continuity Test / Resistance Test / Short & Open Test

Capacitance Test / Diode Test

Measurement Voltage

9. Practical 3

Perform Electrical wiring and measurement technique based on Electrical Diagram B

a) Measurement of voltage & data collection

b) Measurement of current & data collection

10. Practical 4

Industrial machine Common Problems and Component faults.

a) Single Phase with 7 AC Motors

b) AC DC Power Supply

c) Micro controller not function

d) Inverter Motor not function

e) Heater Assembly not function

11. Practical 5

Wiring , Testing and  Verification circuit function of Industrial machine  System

a) Project 1

 AC Supply /AC Filter / Switching Power Supply /DC Motor

b) Project 2

AC Supply / Solid state Relay / Switch  / Battery /AC Bulb

c) Project 3

AC Supply / AC Filter /Inverter Motor /  AC Motor

12. Practical 6

Electrical Component Testing and Verification Technique.

a) Main Circuit Breaker / ELCB

b) Magnetic Contactor / AC Relay/ Basic Controller

c) AC Filter / AC Motor / Stepper Motor

d) Electronic components

13. Reference

** Certificate of attendance will be awarded for those who completed the course

ABOUT THE FACILITATOR  

Ambrose is a highly qualified sought technical trainer in the areas of AUTOMATION AND MAINTENANCE COST REDUCTION. His believe is to have Continuous Training with cost consciousness in mind when imparting knowledge and technical “KNOW-HOW towards obtaining Quality Excellence.

Early years of his career, he was involved in Palm Oil refinery, Production and Manufacturing activities from Semiconductors Environment to Food Manufacture. Understand manufacturing requirements and well verse of production continuous improvement thru education.

Majoring in Hydraulic and Pneumatic Technology from Mannesmann Rexroth Germany, he extended his knowledge in to writing Mechatronic Syllabus for organisation for Training and Development, and has become a Reputable Trainer for Automation & Automation Process improvement for the Manufacturing Industries here .

AMBROSE started his career 35 years in which the 1st 15 years was involved in the field of Manufacturing Improvement and the rest was Training and Development. In this 20 years Mr.Ambrose has travelled the South East Asia to conduct Technical Training to Palm Oil refinery in Sumatera to steel plants in Thailand. Today he is here concentrating on training in Automation to meet IR 4.0 requirements.

Training And Development 1985 to 2020

Set up and develop HVAC system training for students from TAR college for Mainzone (M) Sdn Bhd . ( Contractors for RADICARE – maintenance of HVAC for Hospital Kuala Lumpur )

Early years of his career, he was involved in Palm Oil refinery, Production and Manufacturing activities from Semiconductors Environment to Food Manufacture. Understand manufacturing requirements and well verse of production continuous improvement thru education.

With his management experience, he has used it in setting up and managed Technical Education Training Centers for industries and also the Malaysian Fuel Training Academy .As an Project Manager his primary role was to manage and coordinate the implementation of various project activities in ensuring quality and timeliness of activities and delivery of outputs.

Competencies in planning, program development, training needs and Human Capital Retention Management Program. Excellent written and spoken English, in the use of the computer and several applications, excellent interpersonal skills and communicate well with people. I have worked in a cross- cultural setting throughout his career.

As a Technical Training Consultant he, was able to educate Maintenance Technician and machine Operators from the manufacturing sectors to have a better approach towards handling Equipment and Machine Maintenance, in accordance with Increasing Productivity and Reducing Machine downtime while Instilling Cost Consciousness, Continuous Improvement   and Creating Ownership at work place, this includes training .

Ambrose started his carrier with giant German MNC as at technician. Being a senior technician, he was managing his subordinates to be able to produce up to the management’s expectations and at the same time, provide quality service to upgrade the organization’s service. Having gained his credentials in the technical arena, he then joined a Malaysian-American joint venture organization manufacturing semi- conductors. He became the head of department and had since trained both lecturers and students on engineering aspects such as calibration, validation, hydraulics and pneumatics, etc. He is an academician indeed whereby he often contributes articles to the local newspaper and other engineering magazines.

At this company, the trainer was overseeing the production process In early 2004, Ambrose was appointed as a Technical Consultant for the prestigious Melaka Industrial Skill Development Centre (MISDC). Here, he was engaged in developing technical training programs and identify areas of improvement for the institution. Some of the programs that he has developed and delivered include “Industrial Automation Technology”, “Executive /Engineers Development Programs”, Mechatronics, HACCP, Calibration, Total Quality Management, Good Manufacturing Practice.

Mr.Ambrose has earned the below certification in his early years .

  • Diploma in Business Administration London College of Management
  • Diploma in Electrical Technician Course, Institute Technology Negri Sembilan, Certificate in Hydraulic and Pneumatic, Lohr Germany,
  • Certificate in Environmental and Pollution Control Management, Japan, Certificate in International Trade logistic and supply Chain Management. Japan Certificate in Marine Petroleum Inspector (Bunker Operations)2012
  • Certificate in Marine Petroleum Inspector Career Pathway and Authority Requirements 2012 Implementation of Certification thru Recognition Prior Learning Process by Human Resources Ministry
  • Certified Trainer by HRDF 2007
  • Association of Overseas Technical Scholarship (AOTS) Japan member 2004 -2007 Malaysian International Chambers of Commerce and Industry member 2001- 2007

Today Mr. Ambrose is involved in continuous improvement thru technical Training to organization who requires his expertise.

   

(SBL Khas / HRD Corp Claimable Course)

TRAINING FEE

2 days Face-to-Face Public Program

RM 2,250.00/pax

(excluded 8% SST)

Group Registration: Register 3 participants from the same organization, the 4th participant is FREE.
(Buy 3 Get 1 Free) if
Register before 8 July 2025. 

Please act fast to grab your favourite training program!

  

We hope you find it informative and interesting and we look forward to seeing you soon.

Please act fast to grab your favorite training program!

Please call 012-588 2728 or email to pearl-otc@outlook.com

 

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Thanks 

Regards

Pearl


by "pearl@otcmarketing.com.my" <pearl@otcmarketing.com.my> - 10:33 - 16 Jun 2025