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HYBRID PUBLIC PROGRAM

PLASTIC INJECTION MOLDING:

ROBUST PROCESS DEVELOPMENT & SCIENTIFIC MOLDING

(** Choose either Zoom OR Physical Session)

Remote Online Training (Via Zoom)  &

Wyndham Grand Bangsar Kuala Lumpur Hotel (Physical)

  (SBL Khas / HRD Corp Claimable Course)

Date : 23 Apr 2025 (Wed) |  9am – 5pm                 By Selvaraj

24 Apr 2025 (Thu)  |  9am – 5pm                 .    .  

INTRODUCTION:

Scientific Injection Molding is typically used in the production of complex parts and components where small variations in molding variables can severely impact the process or finished product. Therefore, the goal of Scientific Injection Molding is twofold:

1. Develop a process that produces repeatable results with minimal variation.

2. Optimize dimensional or mechanical characteristics of a molded part.

When developing a molding process using Scientific Injection Molding, key inputs such as time (fill, pack/hold, etc.), temperature (melt, barrel, etc.), and pressure (hydraulic, injection melt, cavity, etc.) are meticulously monitored, adjusted, and controlled, to ensure that process robustness is achieved, and a good part is consistently produced. A process can be robust or on the other hand must be changed frequently. A robust process ensures repeatability and a wide processing window for better quality & cost. 

COURSE OBJECTIVES:

1. Material properties that affect processing

2. The importance of drying

3. Explains specific rules for controlling the plastic during processing

4. Injection molding machine selection

5. Provides thorough overview of injection molding and troubleshooting techniques.

6. Exercise greater control over the molding process

7. Reduce rejects and scrap

8. Improve part quality

9. Increase productivity

10. Robust parameter optimization

INTENDED AUDIENCE:

This workshop has been designed for all Managers, Section Heads, Engineers and Senior Technicians who are involved in the process of Plastic Injection Molding and want to make their workplace more productive & optimized. Following groups of people will benefit from this training:

1. Tool makers

2. Manufacturing engineers

3. Production engineers

4. Any technical personnel involved with plastic injection moulded parts

METHODOLOGY:

1. Participants will inform the organizer their top 6 issues to be discussed during the Troubleshooting section.

2. Interactive and action based with personal examples.

3. Participants are strongly encouraged to prepare their statistical software of choice for DOE simulation.

PREREQUISITE:

Participants are expected to have a basic understanding in Plastic Injection Moulding with a minimum of 2 years’ experience.   

OUTLINE OF WORKSHOP

** Certificate of attendance will be awarded for those who completed the course

ABOUT THE FACILITATOR

Selvaraj is a highly qualified technical trainer in the areas of Continuous Improvement and Quality Excellence. He believes in interactive and fun filled training. His method of training is sharing rather than lecturing. With 23 years of experience in the field of Manufacturing Improvement & Quality Excellence covering areas of Design, Material Selection, Tooling, Machine & Process Engineering, Production and Supply Chain Management, Selvaraj B uses lots of real life examples. Selvaraj B started his career in 1989 as a Mechanical Engineer and in 23 years, has worked in 3 MNC companies that are World Class, i.e. Matsushita (Japanese), Robert Bosch (German) and Entegris (American) up to the level of an Operations Manager. Selvaraj B is a certified HRDF trainer. His strength is combining the intricacies and details of technical training with highly humorous anecdotes for maximum training effectiveness.  

AMONG HIS NOTABLE ACHIEVEMENTS ARE:

1. Leading Gold Medal winning teams to NPC conventions – 1995 - 2002

2. Certified MTM and Ergonomics practitioner - 1997

3. Tooling & plastic parts design standardization - 2000

4. Awarded best Six Sigma Champion award in 2006 for promoting successful Sigma projects – 2006

5. Certified Trainer with Napoleon Hill International - 2007

6. Certified Lean Sigma Champion - 2010

7. Competent Communicator & Humorous Speech Division N Champion in Toastmasters International – 2012

8. Certified Six Sigma Master Black Belt - 2016

9. Member of the Society of Plastics Engineers

10. Member of the Institute of Engineers Malaysia

11. Certified NLP Practitioner - 2016

12. Certified VDI Quality Systems auditor - 1997

13. Certified Industry 4.0 Professional accredited by the US-based

International Institute of Executive Careers™ (IIEC)

AMONG HIS NOTABLE IMPROVEMENTS PROJECTS ARE:

1. Consolidating the Plastic Injection Moulding sections into 1 department & leading it – Bosch Bayan Lepas

2. Motivating and guiding numerous scrap reduction & quality improvement teams – Bosch Bayan Lepas, Automotive Lighting Bayan Lepas

3. Reduction of manufacturing lead time from 28 days to 3 days – Entegris

4. Cycle time reduction projects – Bosch, Entegris

5. Lean improvement projects – Signature Kitchen Sdn. Bhd. KL, Anshin Precision Sdn. Bhd. Shah Alam, Silverstone Berhad Taiping.

6. Starting a new factory of 200 headcount for Silicone Wafer Process Carrier comprising of Manufacturing, Maintenance, Engineering, Tooling, Production Planning & Continuous Improvement Department – Entegris Kulim Hi-Tech.

7. Guiding and inspiring numerous quality improvement and cost reduction teams to State level and National level competition and recognition.

8. Setting up & developing a World Class Manufacturing team for clean room fittings manufacturing – Entegris Kulim Hi-Tech

 (HRD Corp/SBL Khas Claimable)

We hope you find it informative and interesting and we look forward to seeing you soon.

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Pearl